Crosslinked polyethylene foam (XLPE)

PROTECcapcell is a range of closed-cell, crosslinked polyethylene / EVA / rubber foam manufactured in block form. It has extremely fine microcellular structure. Variants available are PE, PE-EVA, EPDM blended & PE+EVA+NR etc. to suit demanding applications in packaging and cushioning


  • Manufactured by bun process in single stage expansion – offers high strength, low weight combination, ideal for component weight reduction
  • Uniform closed-cell, microcellular structure
  • Available in bright non-toxic (Röhs compliant) standard colours
  • Absolutely flat surface suitable for lamination & fabrication
  • Excellent sound /heat barrier & vibration dampening – can be used as a substitute for many automotive & engineering applications
  • Non-porous, non-corrosive, non-abrasive and no effect of water
  • Excellent resilience and chemical resistance
  • High elasticity & flexibility. No weathering effect
  • Can be thermoformed
  • Durable, lightweight with high buoyancy
  • Easy to cut, fabricate, perforate die-punch, laminate, emboss
  • Excellent impact, abrasion, compression and tear resistant
  • Resistant to moisture, fungi, bacteria and chemicals
  • Available in wide range of thicknesses, widths and colours



  • Packaging and cushioning: Case insert, box lining, protective pads, corner pads, partition lining, tapes & gaskets, returnable packaging, heavy machinery packaging pads, space fillers etc.
  • Toys and games: Jigsaw puzzles, building blocks, small toys, DYI foam kits etc.
  • Promotional items: Caps, hats, key chains, hand wavers, wavers, visors, head bands etc.
  • Packaging and cushioning solutions for automobiles: Foam gap fillers, foam gaskets, die-cut gaskets, anti-rattle pads, seals, door trims, cable supports, insulation liners, parcel tray liners, head liner, acoustic liners, bumper support, boot liners, bonnet insulation, balata replacement, self adhesive backed pads etc.
  • Returnable packaging: Automotive dunnages, protective foam liners and buffers etc.
  • Sports & recreation goods: Protective guards, life jacket insert, kit bag liners, glove lining, swimming floats etc.
  • Footwear: Shoe insoles, shoe uppers, chappals, slippers, bathroom slippers, use & throw slip-ons, toe support, cushion padding etc.
  • Mats and mattresses: Trekking mattress, yoga & aerobic mats, high jump mats, camping mats, water slide mats, gymnasium mats, beach mats, martial arts mats, inter-locking mats, kids’ room mats etc.
  • Other applications: Space fillers, toys, gymnasium mats, interlocking mats, kids room mats, alphabetical puzzles and many more…


* Composite packaging solutions / customised fabricated packaging products can be designed for specific requirements